Products
Polyethylene
HDPE Wire and Cable Extrusion
LLDPE Wire and Cable Extrusion
LDPE Wire and Cable Extrusion
What's an HDPE Pipe Extrusion?
HDPE pipe extrusion is a manufacturing process used to create high-density polyethylene (HDPE) pipes. It involves melting raw HDPE material and forcing it through a shaped mold (die) to form continuous pipes of various sizes and thicknesses. These pipes are then cooled and cut to the required lengths. Zero Polymer specializes in HDPE pipe extrusion, producing durable and flexible pipes used in water supply, gas distribution, sewage systems, and industrial applications. Their advanced extrusion technology ensures high-quality pipes with excellent strength, chemical resistance, and longevity.
HDPE Pipe Extrusion Benefits
HDPE pipe extrusion offers many benefits, making HDPE pipes a popular choice for various applications. Zero Polymer manufactures HDPE pipes using advanced extrusion technology, ensuring high-quality, durable, and efficient piping solutions for water, gas, and industrial applications. Here are the key advantages:
1. High Durability
- HDPE pipes are strong and long-lasting, with a lifespan of 50+ years.
- They resist cracks, corrosion, and impact damage. Read more……
2. Flexibility & Lightweight
- Unlike metal or concrete pipes, HDPE pipes are lightweight and easy to transport.
- Their flexibility allows them to handle ground movement and pressure changes without breaking. Read more……Â
3. Leak-Proof Joints
- HDPE pipes are joined using fusion welding, creating a seamless, leak-proof system.
- This reduces water loss and prevents contamination. Read more……
4. Corrosion & Chemical Resistance
- They don’t rust, unlike metal pipes.
- They resist chemicals, making them ideal for industrial and wastewater applications. Read more……
5. Cost-Effective & Low Maintenance
- Easy installation reduces labor and equipment costs.
- Minimal maintenance is needed due to their durability and resistance to damage. Read more……
6. Eco-Friendly
- HDPE pipes have a low carbon footprint, so they can be recyclable.
- The meaning of their long lifespan is contains of fewer replacements, reducing waste. Read more……
HDPE Pipe Extrusion(PE63)
1. Material Properties
Density & Strength: PE63 is a lower-grade material compared to PE80 and PE100. It has a lower tensile strength and lower resistance to external stresses.
Molecular Weight: PE63 has the lowest molecular weight among the three grades, which means it has less resistance to physical stress and damage. Read more……
2. Applications
PE63 is used in low-pressure applications where the pipes do not need to withstand high stresses. It’s suitable for less demanding environments.
Examples: Low-pressure water supply systems (mainly for non-potable water). Read more……
3. Quality
PE63 is generally considered a lower-tier material compared to PE80 and PE100. It has limited stress crack resistance and can be prone to wear and damage over time. Read more……
4. Cost
PE63 is the least expensive of the three because it offers lower strength and durability, making it a good choice for projects where high pressure is not a concern. Read more……
HDPE Pipe Extrusion(PE80)
1. Material Properties
Density & Strength: PE80 is stronger and more durable than PE63 but still has lower stress crack resistance compared to PE100.Â
Molecular Weight: PE80 has a medium molecular weight, offering improved strength and resistance compared to PE63. Read more……
2. Applications
PE80 is more widely used in applications that require medium-pressure performance and is used for more demanding tasks than PE63.
Examples: Municipal water supply systems. Natural gas distribution pipelines. Industrial piping for chemicals and liquids under moderate pressure. Read more……
3. Quality
PE80 offers better overall quality than PE63, with improved strength, durability, and resistance to environmental stress. Read more……
4. Cost
PE80 is moderately priced, offering better quality than PE63 but still not as expensive as PE100. It’s cost-effective for medium-pressure applications. Read more……
HDPE Pipe Extrusion(PE100)
1. Material Properties
Density & Strength: PE100 has the highest density and strongest material properties. It offers the best long-term strength and resistance to stress cracking.
Molecular Weight: PE100 has the highest molecular weight, making it the most durable and resistant to damage. Read more……
2. Applications
PE100 is used in high-pressure applications and areas that demand maximum durability and long-term reliability.
Examples: High-pressure water transmission systems. Gas distribution networks (including LPG and natural gas). Heavy-duty industrial applications (e.g., chemical pipelines, mining operations). Infrastructure projects that require pipes with a long lifespan. Read more……
3. Quality
PE100 is considered the best quality among these three grades. It has the highest resistance to environmental stress, chemicals, and physical damage. Read more……
4. Cost
PE100 is the most expensive of the three, but its durability and high-pressure resistance justify the higher cost. It’s ideal for long-term infrastructure projects that need to withstand harsh conditions. Read more……